Formulation challenges / Heat stability

Modified Starch Solutions for Heat Stability

Build the body your product needs after processing. Explore starch selection for sauces, soups and prepared foods, matched to your recipe, heating conditions and finished-texture target.

Viscosity controlTexture consistencyProcess-based selection
Creamy egg custard sauce being stirred with a stainless steel whisk in a saucepan
01 / Identify the challenge

Is your product losing body during heat processing?

Identify what changes, when it changes and the conditions around it. Compare samples at a consistent measurement temperature before drawing conclusions.

01 / COOKING

Thinning during cooking

Review the temperature history, cooking time and mixing conditions. Record when the target body develops and when it begins to change.

02 / HOT HOLDING

Consistency changes during holding

Compare flow and coating at defined intervals. Include evaporation and any other changes to the formulation during the holding step.

03 / COOLING

The cooled texture misses the target

Assess final consistency, uniformity and visible lumps at the intended use temperature rather than relying on the hot sample alone.

04 / SCALE-UP

Production differs from the bench trial

Check heating method, addition order, mixing and pumping. Match the trial to the conditions experienced by the product on the line.

02 / Understand the process

Evaluate the complete heating process

Temperature, time, mechanical exposure and recipe conditions belong in the same evaluation.

  1. 01Dispersion
  2. 02Heating
  3. 03Holding
  4. 04Cooling
  5. 05Finished-product evaluation

Temperature & time

Record the heating curve, maximum product temperature and holding time. Include cooling when it affects the required final texture.

Mixing & pumping

Document the equipment and mechanical conditions. Consider shear resistance alongside thermal processing.

Formulation conditions

Share pH, salt, sugar, fat and other major solids. Review acid and salt conditions as part of the complete recipe.

03 / Find your application

From cooked sauces to demanding thermal processes

Use the application to define what needs to be measured. A product photograph illustrates the application; grade suitability comes from process-specific evaluation.

Thick tomato sauce coating a spoon
Cooked sauces

Cooked Sauces & Gravies

Evaluate body, flow and coating through cooking, hot holding and cooling in the complete seasoning formulation.

Explore sauce applications →
Golden seafood and chicken soup with assorted ingredients
Prepared foods

Soups & Prepared Meals

Review the soup or thickened phase after the real cooking and reheating process, at the intended serving temperature.

Explore prepared dish applications →
Golden cheese sauce topped with black pepper in a white ceramic bowl
Dairy-based sauces

Dairy Sauces & Custards

Compare candidate grades in the complete milk-protein and fat system, including the relevant heating and cooling stages.

Explore cheese sauce applications →
Sealed jars of red chili sauce on a stainless steel production conveyor
Process-specific evaluation

Retort & High-Temperature Processes

Share the actual time-temperature-pressure history, equipment and packaging. Evaluate UHT and retort as separate processes.

Discuss your thermal process →
04 / Select by conditions

Choose starch around your heating conditions

Share the information below to help narrow candidate grades and define a useful application trial.

Selection factorInformation to shareWhat to assess
Application & textureProduct type, target flow and intended serving stateRelevant finished-product quality targets
FormulationStarch dosage, pH, salt, sugar, fat and other major ingredientsPerformance in the complete recipe
HeatingHeating method, maximum product temperature and time-temperature curveViscosity development and processing changes
HoldingHolding temperature, duration and agitationConsistency throughout the holding stage
Mechanical processingMixing, pumping, homogenization and equipment settingsCombined thermal and mechanical exposure
Cooling & storageCooling method, measurement temperature and storage conditionsTexture after processing and during storage
Product family to discuss

E1422 / Acetylated Distarch Adipate

Review available grades against your cooking process, formulation and final texture target.

View E1422 product information →
Product family to discuss

E1442 / Hydroxypropyl Distarch Phosphate

Discuss grade options, preparation requirements and the application tests relevant to your thermal process.

View E1442 product information →

An E-number identifies a modification type, not a universal maximum processing temperature. Confirm the specific grade, preparation requirements and suitability in your actual process.

05 / Experiments & evaluation

Tianjiang’s Guide to Heat Stability Evaluation

Compare viscosity development and breakdown together, then verify the candidate in your own formulation and equipment.

Pasting comparison conditions

6% w/w starch suspension, dry basis; Micro Visco-Amylo-Graph. Values are in Brabender Units (BU). Sample percentages describe cross-linking reagent levels during preparation, not food dosage or measured cross-linking degree.

Peak = peak viscosity; breakdown = peak minus trough; final = viscosity at the end of the test. Numerical values and ± terms are retained. These comparisons do not establish retort or UHT performance.

Comparison A / Normal maize

Compare viscosity development and breakdown

Viscosity and breakdown (BU)
SamplePeakBreakdownFinal
Native normal maize96 ± 2.020 ± 3.0144 ± 4.5
Cross-linked, 0.1% reagent108 ± 1.03 ± 1.0181 ± 1.5

Read both measuresConsider viscosity development alongside breakdown.

Comparison B / Waxy maize

Balance stability with target thickening

Viscosity and breakdown (BU)
SamplePeakBreakdownFinal
Native waxy maize237 ± 4.0134 ± 3.0133 ± 4.5
Cross-linked, 0.1% reagent551 ± 1395 ± 2.0580 ± 11
Cross-linked, 0.5% reagent267 ± 8.00365 ± 2.5

Zero breakdown is not the whole targetCheck the viscosity required for the application.

These pasting examples guide evaluation, not a Tianjiang grade specification or a universal product ranking. Use actual time-temperature histories, including shear, pressure and packaging where relevant, to evaluate UHT and retort separately.

Build a test plan for your process

01 / PREPARATION

Fix the comparison basis

Identify the reference and candidate grade. Document dosage, hydration, addition order and the complete formulation.

02 / PROCESSING

Reproduce the thermal history

Record actual product temperature, holding time and mechanical exposure. Match the relevant stages of your manufacturing process.

03 / FINISHED PRODUCT

Measure the intended state

Assess body, flow, coating, uniformity and texture after consistent conditioning and at the intended use temperature.

Evaluation areaInformation to recordComparison control
PreparationDispersion, hydration and ingredient addition orderSame preparation basis
Heating & holdingProduct temperature curve, holding time and equipmentComparable actual thermal exposure
Mechanical exposureMixing, pumping or homogenization conditionsRecorded equipment settings
ViscosityBefore/after readings, instrument and test settingsSame temperature and measurement method
Texture & appearanceFlow, coating, uniformity, lumps and water separationSame observation time and conditioning
Cooling & storageCooling method and quality at defined storage intervalsSame final temperature and storage conditions
06 / Plan your next step

From processing challenge to application trial

Share your process

Describe your application, current quality issue and known temperature, time and mixing conditions.

Discuss grade options

Contact Tianjiang to review candidate grades, technical information and sample requirements.

Evaluate in your formulation

Compare candidates in your actual recipe and equipment, then assess the final product against defined quality targets.

07 / Common questions

Heat-stable starch: frequently asked questions

What is heat stability in modified starch?

It is a performance requirement defined around an application and thermal process. Specify the required body, flow and final texture, together with the heating, holding and cooling conditions.

Why does viscosity change during heating?

Viscosity development and subsequent change should be considered alongside preparation, cooking duration, mechanical exposure and the recipe. Compare samples using consistent conditioning and measurement methods.

Is higher peak viscosity always better?

No. Peak viscosity is one measurement. Review breakdown, the required final body, flow and finished-product texture together before choosing a grade.

How should starch be evaluated for hot holding?

Reproduce the intended holding temperature, duration and agitation. Compare samples at defined intervals, recording evaporation or any changes in solids concentration.

Can a pasting test confirm retort or UHT suitability?

A pasting comparison alone does not confirm suitability. Evaluate the actual formulation with the relevant thermal, mechanical and packaging conditions; UHT and retort require separate process-specific assessments.

What information is needed for a recommendation?

Start with the application, current starch and dosage, recipe, heating curve, holding time, mixing and downstream steps. Include your final texture target and any known storage requirements.

08 / Discuss your formulation

Find the right starch for your heat-processed formulation

Tell us what you make and what needs to improve. Contact Tianjiang to discuss grade options, technical information and sample availability.

Helpful details for your enquiry

  • Application and current quality issue
  • Current starch and dosage
  • Heating temperature and holding time
  • Mixing and downstream processing
  • Target texture and sample needs

Not sure of every parameter? Start with what you know.

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