Formulation challenges / Shear resistance

Modified Starch Solutions for Shear Resistance

Plan for the texture your product needs after processing. Explore starch selection for mixing, pumping and homogenization, matched to your formulation, equipment and final consistency target.

Process-aware selectionViscosity evaluationTexture consistency
Laboratory rotor-stator mixer preparing an orange emulsion in a glass vessel
01 / Identify the challenge

Is Processing Changing Your Product’s Consistency?

Identify the change, the step where it appears and the conditions used to measure it. Similar-looking results may need different adjustments.

01 / MIXING

Thinning During Mixing

Record temperature, duration, mixer type and batch conditions. Compare samples after consistent conditioning.

02 / PUMPING

Different Body After Pumping

Check flow, coating and viscosity before and after pumping. Define sampling points, circulation and any temperature changes.

03 / HOMOGENIZATION

Texture Changes After Homogenization

Review the actual settings and product state. In emulsions, distinguish changes in droplets from changes in the starch-containing phase.

04 / SCALE-UP

Bench and Production Results Differ

Compare equipment, preparation sequence, thermal history and mechanical exposure before changing the starch grade or dose.

02 / Understand the behavior

Understand Shear Thinning and Structural Change

A useful evaluation separates flow during shear from product quality after mechanical processing.

Viscosity Depends on Measurement Conditions

Define temperature, shear rate and sample history. Comparing readings taken under different conditions can obscure the actual process effect.

Shear Thinning Is Not a Damage Test

A decrease in apparent viscosity as shear rate rises does not, by itself, establish permanent damage.

Check the Product After Processing

Compare the initial product, the processed sample and the sample after a defined rest at consistent measurement conditions.

  1. 01Preparation
  2. 02Mechanical processing
  3. 03Defined rest
  4. 04Measurement
  5. 05Application check

Document whether mechanical processing occurs before, during or after starch cooking. Follow the preparation guidance for the specific grade.

03 / Find your application

Find Your Shear-Intensive Application

Use the application to identify the relevant product attributes and processing steps. Then test candidates in the complete recipe.

Creamy sesame dressing poured over chicken and vegetables
Mixed & emulsified foods

Sauces & Dressings

Compare flow and coating after mixing, emulsification and filling. Include the complete seasoning recipe and preparation sequence.

Explore dressing applications →
Golden seafood and chicken soup with assorted ingredients
Pumped & circulated foods

Soups & Prepared Meals

Assess the soup or thickened phase before and after pumping or circulation, using consistent sampling and measurement conditions.

Explore prepared dish applications →
Layered yogurt parfait with strawberries, kiwi fruit and granola in a clear glass
Protein & fat systems

Dairy Products & Desserts

Review the final texture in the complete dairy formulation. Record mechanical processing, temperature history and conditioning before evaluation.

Explore dairy applications →
Pilot-scale high-pressure homogenizer with a stainless steel feed hopper
Homogenized feed systems

Emulsions & Spray-Drying Feeds

Measure feed viscosity and emulsion properties separately. A change in droplet size alone does not identify starch damage.

Explore emulsification →
04 / Select by conditions

Choose Starch Around Your Equipment and Process

Share your formulation, preparation and mechanical-processing conditions to help define a useful comparison.

Define the Mechanical Processing Conditions

Selection factorInformation to shareEvaluation focus
ApplicationProduct type, starch location and target textureRelevant finished-product quality
FormulationStarch dosage, pH, salt, sugar, fat and other ingredientsPerformance in the complete recipe
PreparationHydration, cooking, ingredient order and temperature historyConsistent starch preparation
MixingMixer geometry, rpm, time, vessel and batch sizeEquipment-specific exposure
PumpingPump type, flow, circulation and relevant pipeworkThe actual transfer or circulation process
HomogenizationEquipment, pressure, passes and product temperatureRelevant homogenization conditions
EvaluationSampling point, rest time and measurement conditionsComparable before/after results
Product family to discuss

E1422 / Acetylated Distarch Adipate

Discuss specific grades against your recipe, preparation sequence and mechanical-processing requirements.

View E1422 product information →
Product family to discuss

E1442 / Hydroxypropyl Distarch Phosphate

Review available grades, technical information and the trial conditions needed to assess your final texture.

View E1442 product information →

Mixer rpm alone does not define shear exposure across different equipment. Homogenization pressure is not a universal shear-resistance rating. Evaluate the specific grade under your actual conditions.

Working with an emulsion or drying feed? Review emulsification, microencapsulation and E1450 product information alongside the complete system.

05 / Experiments & evaluation

Tianjiang’s Guide to Shear Resistance Evaluation

Use defined flow and shear-history comparisons to plan process-specific testing. Select measurements that answer your actual product question.

Comparison A / Flow behavior

Compare Flow Behavior Under Defined Shear

10% pigeon pea starch systems; 1–1000 s⁻¹ shear-rate sweep. Herschel–Bulkley fitted parameters:

SampleYield stress τ₀ (Pa)Flow index n
Native pigeon pea84.15 ± 0.310.85 ± 0.00
Cross-linked pigeon pea5.73 ± 0.220.45 ± 0.00
Hydroxypropylated pigeon pea86.65 ± 0.390.83 ± 0.00

Read this as flow behaviorLower n does not by itself establish greater shear resistance.

Comparison B / Shear history

Evaluate Shear-History Dependence

5% native starch pastes; measurement at 20°C; ascending/descending shear-rate scans across 0.1–600 s⁻¹.

Native starchHysteresis area (Pa·s⁻¹)
Normal potato49,535 ± 2,496
Waxy potato10,054 ± 547
Normal corn7,208 ± 3,298
Waxy corn5,503 ± 839

Keep the protocol in viewHysteresis area is not a recovery percentage or a pump-pass limit.

The panels use different materials and protocols; do not combine them into one ranking. These parameters are not process viscosity-retention results or Tianjiang grade specifications.

Verify Performance in Your Actual Process

Test stageInformation to recordComparison control
Before processingComplete recipe, preparation method and initial product stateSame formulation and conditioning
During processingEquipment, duration, temperature, speed or pressure and passesRecorded actual operating conditions
Immediately afterSampling location, time and product stateConsistent sampling and handling
After defined restViscosity and texture at the specified rest timeSame temperature, shear conditions and method
Final applicationFlow, coating, filling or eating characteristicsIntended use and serving conditions
Viscosity retention (%) = after-processing viscosity ÷ before-processing viscosity × 100

Use this calculation only with measured before/after values obtained at the same temperature, shear conditions and sample conditioning. Define sampling and rest time. A flow index or hysteresis area cannot replace these measurements.

06 / Plan your next step

From Processing Challenge to Application Trial

Share Your Process

Describe the application, equipment, current issue and known mechanical and thermal conditions.

Discuss Grade Options

Contact Tianjiang to review candidate grades, technical information and sample needs.

Evaluate in Your Production Conditions

Compare candidates in the actual formulation and process, then assess the final product against defined targets.

07 / Common questions

Shear-Resistant Starch: Frequently Asked Questions

What Does Shear Resistance Mean for Starch?

Define it around the required product quality after a specified mechanical process. Include the formulation, preparation, equipment, exposure time, temperature and measurement conditions.

Is Shear Thinning the Same as Permanent Breakdown?

No. Apparent viscosity can decrease as shear rate rises. A flow curve alone does not establish permanent damage; evaluate the sample after processing and after a defined rest under comparable measurement conditions.

Can Mixer Speed Define Shear Exposure?

Speed alone is insufficient. Record mixer geometry, vessel, batch volume, duration and temperature. The same rpm does not describe equivalent conditions across different equipment.

How Should Pumping and Homogenization Be Evaluated?

Record pump or homogenizer type, flow or pressure, passes, temperature and sampling points. Compare the actual product before and after the relevant step.

How Should Viscosity Retention Be Measured?

Use the same temperature, shear conditions and sample conditioning for the before/after readings. Define the sampling and rest time. Report the calculation basis with the measured values.

What Information Is Needed for a Recommendation?

Share the application, current starch and dosage, recipe, preparation sequence and equipment. Include processing temperature, duration, current issue and target texture.

08 / Discuss your formulation

Find the Right Starch for Your Processing Conditions

Tell us what you make and where consistency changes. Contact Tianjiang to discuss grade options, technical information and sample availability.

Helpful Details for Your Enquiry

  • Application and current consistency issue
  • Current starch and dosage
  • Mixing, pumping or homogenization equipment
  • Processing temperature and duration
  • Target texture and sample needs

Not sure of every parameter? Start with what you know.

Scroll to Top